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The advanced palletizing cells, based on cobot technology, are an excellent way of automating warehouse operations with minimal investment. These cobot based palletizing cells provide multiple benefits while ensuring safe production and logistics environment. Compact and lightweight, they are easier to install and configure than traditional industrial robot-based cells. In addition, the associated footprint is significantly lower by over 50% compared to cells with industrial robots, and no additional fence system or cage is required for safety reasons. Operators can work side-by-side with the robot without any worries about their safety. Being low in operating costs with a two-in-one power supply of 110 V and 230 V and having an internal vacuum pump that doesn’t require any external air supply makes these advanced palletizing cells an attractive technology solution for businesses interested in automating their warehouse processes.
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Cobot based palletizing cell key features:
• Modular, easy to move
• Collaborative and continuous operations
• No fence system needed
• Fast ROI and low operating cost
• Easy to install and configure
• Easy line design and simulation
Cobot based palletizing cell technical specifications
• Single-pick or multi-pick vacuum gripper
• Adjustable in-feed conveyor height
• Control cabinet with single phase
110 / 230 VAC power supply
• Integrated vacuum generation
• Quick relocation with docking station
• Easy pallet pattern generation with
intuitive tablet application
A palletizing cell is the perfect choice for businesses looking to increase efficiency through automation. Not only is it simple to install and configure, but it also eliminates the need for a fence system while still offering collaborative and continuous operations. Furthermore, it is modular making it easy to move around and adapts rapidly to different production lines with its easy line design and simulation feature. With fast return of investment and low operating costs, a cobot based palletizing cell has everything you need to revolutionize productivity in any environment.
| # of Axes | 6-axes |
|---|---|
| Type of system | Collaborative |
| Payload (kg) | 12 |
| Country of origin | Spain |
| Country of shipment | Spain |
| Vendor | SP0391 |
| Application | Full System, Palletizing |
| Industry | Agriculture, Food & Beverage |
| Mounting | Floor-mounted |
| About Vendor | |
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Full System
Cobot solution for carton loading key features:
Cobot solution for carton loading specification:
• Average cycle time: 40 s per bundle, 20 s per
interlayer
• Configurations: Left or right hand-side
• Changeover of SKUs or line: Auto recipe
download, location agility
• Pallet height: max. 1.4 m / 1.7 m using a 500
or 800mm actuator
• Customized gripper with vision system and trimming module
• Power supply: 110 VAC / 230 VAC
• Max. 1200 VA
• Pallet space for Euro (800 x 1200 mm),
US (1067 x 1067 mm), UK (1200 x 1000 mm)
• Emergency stop
The company is renowned for its immense experience in integrating cobot solutions into production lines, having deployed over 700 unique robotic applications in various industries. Not only do they emphasize the importance of operator safety, they also ensure that their cobotic cells adhere to ISO TS 15066 standards. This includes a rigorous screening process including third-party testing, ensuring all drafts of the system are safe and secure before implementation. As an example of this commitment to safety, their automated carton loading solution features numerous safeguards to protect operators and maximize productivity.
Full System
Compact mobile palletizer key features:
• No advanced programming or skills needed.
• Safe coexistence and continuous operations.
• Easy to integrate and relocate for
flexible production planning.
• Quick to configure and troubleshoot, reducing
downtime and repair time savings.
Compact mobile palletizer technical specifications:
• Payload: Up to 15 kg
• Capacity: Up to 12 cycles/min
• Pallet sizes: EUR, INDU, US, JPN and AUS
• Pallet height: Up to 2.2 m
(depending on pallet size)
• Product: Closed box (WxLxH) from
140x200x110 mm to 480x600x480 mm
• Footprint: 3.9×4.1 m including infeed
• Robot arm: KUKA or FANUC
• Gripper: Suction cups, single or double pick
• Infeed conveyor: 24VDC roller
conveyor (left , straight or right)
• 3x400VAC 50Hz 32A or 3x480VAC 60Hz 30A
• 6 Bar / 300 Nl/min when vacuum is used
• SICK safety scanners and curtains
• Siemens or Allen-Bradley PLC
• PackML compliant
• Machine Directive 2006/42/EC and
(EMC) Directive 2014/30/EU
Full System
Our products are packaged with care to ensure maximum protection during transportation and storage. For products on a pallet, we use rigid plastic tubs that are perfect for suction cup picking and lip support, with each stack weighing up to 3 kg and stacking up to 700 mm. For products in a cardboard box, our cups and pints are also rigid enough for suction cup picking, yet stable enough to be picked up by the bottom cup. Each stack can hold up to 2 kg and stack up to 700 mm. No matter the packaging, we ensure that our products arrive at their destination safely and securely. Our pallets come in two sizes, UK 1000 x 1200 [mm] and EUR 800 x 1200 [mm], to accommodate different storage and transportation needs.
Full System
Case packing system key features:
The robotic case packing system is a valuable addition to the production process, providing an all-in-one packing solution. It packs finished products from the middle of the line into boxes for continued processing or diversion onto a different line to be eventually palletized. It reduces throughput times, streamline operations and boost the efficiency of factories. These product cases can also be used for long-term storage or for direct transport to warehouses and customer delivery sites.
The turnkey solution includes the following:
• Cobot / cobot arm
• Gripper
• Box forming system
• A base to station the robot
• Efficient safety system
• Installation
• Configuration
• Certification to EU standards
• Training on site
This service is ideal for automating the preparation task, opening and placing boxes in an industrial environment. Folding boxes and placing is a key step in the production line, and it is often delayed due to the lack of workforce. Therefore this is an amazing tool to get this production step smoothier.
With a cycle of 8 seconds per box, the machine opens, forms, tapes and places the boxes on the line much faster and more efficiently than a human operator.
Furthermore, the system is designed to be as flexible as possible. A human operator can easily reconfigure it using a touch pad. He can place it on another chain for example, allowing the solution to work on several chains, in small or medium series. Similarly, the solution is easily reconfigurable for different types and sizes of boxes and thus will best adapt to customer needs.
Full System
Palletizing Robotic Cell Key features:
• Dimensions: 1000 x 1300mm
• Weight: 250kg
• Reach: 1300mm
• Load capacity: 10kg
Pallet type:
EU 1, EU 2, EU 6, US 1, US 2, AU 1, ASIA 1
• Box dimension: min 200 x 200mm
• Cycle time: Up to 10 cycles/min
• Max height: 2.25 m
• Inputs and outputs:
2 digital inputs
2 digital outputs
3 security digital inputs
• Ethernet (RJ45)
• Input voltage: 230VAC
• Transportable: With pallet trucks or forklift
• Air: inlet 6 Bar, diameter 10
Palletizing Robotic Cell Standard equipment:
• UR 10 robot
• Telescopic column 900 mm
• Vacuum system
• Palletizing Software
Depalletizing
The world of robotics is constantly expanding and advancing, and one solution that has gained popularity in recent years is robotic depalletizing.
The use of a Fanuc robot in this process provides an efficient and reliable method for safely removing products or materials from their packaging, which can be a time-consuming and labor-intensive task for humans alone. Integration services are also an important part of the equation, as PLC programming and robot cell design need to be tailored to the specific needs of each individual company.
Additional infrastructure, such as machine vision for inspection and quality control, rounds out this impressive service portfolio. With a robotic depalletizing solution based on a Fanuc robot, companies can enjoy increased productivity and streamlined operations, all while minimizing human error and maximizing safety.
We offer a Robotic Depalletizing Solution with turnkey integration solution.
Full System
A Kuka based robotic palletizing solution is an innovative technology that uses automation to streamline the palletizing process. No longer do workers have to manually move heavy boxes, this robotic solution takes care of the heavy lifting. The Kuka robot, a six-axis robot arm, accurately picks up boxes, stacks them in precise patterns, and carefully places them onto pallets. Palletizing is a crucial process in the manufacturing industry, and this technology is quickly becoming the solution of choice for manufacturers worldwide. It’s efficient, reliable, and cost-effective. This technology helps to quickly store and stack bulky items, and boxes, saving businesses significant amounts of time and money.
Cutting
IRB 2400 is a dedicated high performance robot for process applications where the required accuracies are very demanding.
The robust construction and use of minimum parts contribute to high reliability and long intervals between maintenance.
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